Installation guide Single coil hydraulic solenoid valve KV1-P (Blain design, Germany)

Manual settings and hydraulic circuit of Tork hydraulic single coil valve

 KV1P 

 

 KV1-P Tork Hydraulics valve, User manual and hydraulic circuit 

For the correct installation and safety of the lift, the correct installation of the solenoid valve, which is one of its components, is very important, and negligence in this regard can lead to irreparable accidents and loss of life and property. And it should be according to the principles and content of the guide. The following are the up and down movement settings of the elevator and the control elements and adjustment parameters of the single-valve Tork hydraulic valve.

Adjustments UP (Single coil hydraulic lift valve)

  • 1 Bypass
  • 5 Up Soft Stop
  • Up Acceleration built-in

Adjustments DOWN (Single coil hydraulic lift valve)

  • 6 Down Acceleration
  • 9 Down Levelling Speed
  • Down Deceleration built-in

Control Elements (Single coil hydraulic lift valve)

  • A Solenoid ‘Up Stop’
  • D Solenoid ‘Down Stop’
  • U Bypass Valve
  • H Manual Lowering
  • M Manometer
  • V Check Valve
  • Y Down Level Valve
  • F Main Filter
  • S Relief Valve
  • L Gauge Shut Off Cock

Single coil / solenoid valve

Up movement in KV1-P lift valve

One up speed, 0.16 m/s (32 fpm) max.
Up start has built-in damping.
Up stop has no damping (pump stops).

Single coil / solenoid valve

Down movement in KV1-P lift valve

One down speed, 0.16 m/s (32 fpm) max.
Down start has adjustable damping.
Down speed is adjustable.
Down stop has built-in damping.

Single coil solenoid valve / Adjustment parameters

Adjustment parameters of KV1-P single coil elevator and hydraulic lift

Flow Range: 5-80 l/min (1.3-21 US gpm) - see flow pressure charts.
Pressure Range: 8-100 bar (116-1450 psi)
Burst Pressure: 500 bar (7251 psi)
Coils AC: 24 V/1.8 A, 42 V/1.0 A, 110 V/0.5 A, 230 V/0.18 A, 50/60 Hz Insulation Class: AC and DC: IP 68
Coils DC: 12 V/2.1 A, 24 V/1.1 A, 42 V/0.6 A, 80 V/0.3 A, 125 V/0.25 A, 196 V/0.14 A.
Oil Viscosity: 25-60 cSt. at 40°C (104°F) Max. Oil Temperature: 70°C (158°F)
Operation oil temperature range: 10°C-60°C (50°F-140°F), for oil VGA46: 250cSt.-20 cSt.
Optimal oil temperature range: 25°C-55°C (77°F-131°F), for oil VGA46: 100cSt.-24 cSt.
Ambient temperature range: 0°C-70°C (32°F-158°F)
Ports: P Pump, Z Cylinder and T Tank all G½

Warning
Only qualified personnel should adjust or service valves. Unauthorised manipulation may result in injury, loss of life or damage to equipment. Prior to servicing internal parts, ensure that the electrical power is switched off, cylinder line is closed and residual pressure in the valve is reduced to zero.

Elevator solenoid valve 1 coil

KV1-P Adjustments UP

Valves are already adjusted and tested. Check electrical operation before changing valve settings.
Test that the correct coil is energized, by removing the nut and raising the coil slighty to feel pull.

KV1-P
1. Up Bypass:

When the pump is started, the unloaded car should remain stationary at the floor for a period of about 1 second before starting upwards. The length of this delay is according to the setting of adjustment 1. 'In' (clockwise) shortens the delay, 'out' (c-clockwise) lengthens the delay.

Up Stop:

At floor level, the pump-motor is de-energized. The stop may be abrupt depending on load and speed of approach. No adjustment possible

S Relief Valve:

'In' (clockwise) produces a higher, 'out' (c-clockwise) a lower maximum pressure setting. After turning 'out', open manual lowering H for an instant. Important: When testing relief valve, close ball valve gradually.

Warning

Valves are already tested and adjusted. Check electrical operation before changing valves settings. Test that the correct coil is energized by removing nut and raising the coil slightly to feel pull.

KV1P

KV1-P Adjustments DOWN

6. Down Acceleration:

When coil D is energized, the car will accelerate downwards according to the setting of adjustment 6. 'In' (clockwise) provides a softer down acceleration, 'out' (c-clockwise) a quicker acceleration. Pre-adjustment: Turn adj. 6 all the way in and then energize coil D. Turn 6 slowly back out until the car accelerates downwards.

9. Down Speed:

With coil D energized as above, the down speed of the car is according to the setting of adjustment 9. 'In' (clockwise) provides a slower down speed, 'out' (c-clockwise) a faster down speed.

Down Stop:

At fl oor level, coil D is de-energized causing the car to stop. No adjustment necessary.

H Manual Lowering:

'out' (c-clockwise) allows the car to be lowered by hand. Closes automatically on release.

Important: Length of ½" thread on pipe connections should not be longer than 14 mm!
For pressure-flow condition within shaded area, use ¾" piping to avoid unnecessary pressure loss. Pump flows above 80 l/min are not recommended.

Blain hydraulic lift solenoid valve The solenoid valve of a Tork hydraulic lift coil

Tek hidrolik solenoid valf devre şeması

Map of single coil lift solenoid valve Hydraulic lift solenoid circuit Blain single coil solenoid valve circuit Map of single-coil solenoid valve Blain design made by Tork Hydraulic Single bobbin solenoid valve circuit made by Tork Hydraulic

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